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Custom Fabricated Solar Lighting Kit with Custom Light Enclosure

Custom Fabricated Solar Lighting Kit with Custom Light Box Enclosure
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Custom Fabricated Solar Lighting Kit with Custom Light Enclosure

Spencer Fabrications has developed a solar lighting kit with a custom light enclosure for inclusion with the transit shelters provided to the local transit authority. Over 100 units have been deployed throughout the system. Other uses extend to parks and recreation shelters, carports or any other public or private structure requiring lighting.

This system, assembled from commercially available components, is supplied with a custom enclosure that houses the LEDs, the battery pack, the controller, and the light sensors, and can be provided with a choice of a rigid or flexible PV panel. The custom controller is programmed to monitor light sensors for dusk to dawn operation of the LED lighting for up to five consecutive days without sunlight, and monitors the charging and discharging of the battery pack to maximize battery life. The flexible PV Panel is lightweight with the ability to conform to curved surfaces, and both rigid and flex panels offer superior life span, reliability, energy efficiency, portability, and power.

Each unit is subject to rigorous quality control and testing, and is RoHS and Autoclave compliant, TUV certified, and meets various IEC standards. Spencer Fabrications stands behind our work by offering a limited warranty on the system and the manufacturer's robust warranties on the components. Our commitment to customer satisfaction, as well as our ability to fabricate custom enclosures to meet your requirements is what makes Spencer Fabrications stand out. For more information on this product, see the table below or contact us directly.

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Highlights of this Custom Fabricated Solar Lighting Kit Assembly Project

Solar Lighting Kit with Custom Light Enclosure Solar Lighting Kit with Custom Light Enclosure for Transit Shelters and Stops, Recreational Shelters, Carports and other public or private structures requiring lighting with your choice of rigid or flexible PV Panel
Custom Fabrication Capabilities Applied/Processes Primary:
Custom controller programmed to monitor light sensors for dusk to dawn operation of LED lighting and to provide efficient monitoring of battery charging and usage. Custom Enclosure fabricated to meet customer design and space requirements.
Components assembled and secured in the custom enclosure designed to seamlessly integrate with the customer’s application
Major System Components

Flexible or Rigid PV Panel
Custom Aluminum Enclosure
High-Power LED Light Modules (2)
Custom Controller
Nickel-Metal Hydride Battery Pack
Light Sensor with Switch Test
Wiring Harness and Conduit to Protect Cables

Key Component Specifications

Flexible PV Panel - 97W
Rigid PV Panel - 55W
LED Light Modules - 4+ Foot Candles of Illumination at 8' Below Each LED
Nickel-Metal Hydride Battery Pack - 14.4V Nominal Voltage


  • Programmed to Prevent Excess Deep Discharging of Battery Pack
  • Expandable to Power Other Components Such as an LCD, a Clock or Shelter Fans


Further Technical Specifications Available Upon Request 

Warranty Flexible PV Panel
  • 25 year limited power output warranty
    (80% of Minimum Power at 25 Years)
  • 5 year limited product warranty
Rigid PV Panel
  • 10 years limited warranty
    • 90% power output
  • 25 years limited warranty
    • 80% power output
Industry for Use Transportation industry, Recreational Industry, Private and Public Use Structures
Volume Over 100 Units Installed for Local Transit Authority
Delivery/Turnaround Time Eight Week Lead Time
Standards Met for Various Components IEC 61646
IEC 61215
TUV Certified
EN 61730 (1000VDC)
UL 1703 (600VDC) Fire Rating Class A
IEC Application Class A/ Safety Class II
Product Name Solar Lighting Kit with Custom Light Enclosure
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